Development of a 2-Axis Custom Gantry Robot for Chemically Active Environments

Challenge:
A leading aerospace relay manufacturer required a safer and more efficient way to perform its multi-stage chemical cleaning process. The process involved handling highly corrosive chemicals that released harmful vapors, posing serious health risks and causing operational inconsistencies due to manual intervention.

Innovation:
To address this challenge, a custom-engineered 2-axis gantry robot was developed, designed specifically for chemically active environments. The system featured automated movement control, with preprogrammed and adjustable operation modes ensuring precise process timing and complete operator isolation from the chemical zone.

Outcome:
The innovation delivered a major leap in safety, process reliability, and productivity. Manual exposure was eliminated, production flow became consistent, and overall efficiency improved significantly. The successful implementation prompted the client to immediately commission an additional unit, reaffirming the solution’s effectiveness and trustworthiness.